Stainless Steel sand casting 3 Stainless Steel sand casting 4 Stainless Steel sand casting Stainless Steel sand casting2

Introduction

Stainless Steel Sand Casting is a versatile and cost-effective method for producing high-quality stainless steel components. Our sand casting process combines traditional techniques with modern technology to deliver superior corrosion resistance, durability, and precision across a wide range of industries. Our Stainless Steel casting foundry in India is well-equipped to handle various Stainless Steel sand casting jobs.

Alloys of Stainless Steel Cast

We offer sand casting services for various stainless steel alloys, including:

  1. Austenitic Stainless Steel (300 series- 304, 316, 316L etc)
  2. Ferritic Stainless Steel (400 series)
  3. Martensitic Stainless Steel
  4. Duplex Stainless Steel
  5. Precipitation Hardening Stainless Steel

Applications

Stainless Steel Sand Castings are widely used in numerous industries:

  • Chemical Processing
  • Food and Beverage Equipment
  • Marine and Offshore
  • Pharmaceutical Manufacturing
  • Pulp and Paper Industry
  • Water Treatment Facilities
  • Aerospace and Defense
  • Oil and Gas
  • Stainless Steel Impellers Stainless Steel Pump impellers (304 and 316 grades)
  • Architectural and Structural Components

Typical Components Made from Stainless Steel Casting

Stainless steel castings are utilized in numerous industries for their corrosion resistance, strength, and ability to withstand high temperatures. Here’s a list of common components categorized by industry:

Marine

  1. Propellers
  2. Rudders
  3. Pump casings
  4. Valve bodies
  5. Pump Impellers
  6. Sea water strainers
  7. Bollards

Chemical

  1. Pump housings
  2. Valve bodies and seats
  3. Reactor vessels
  4. Distillation column internals
  5. Heat exchanger parts
  6. Pipe fittings
  7. Manifolds

Food and Beverages

  1. Mixer components
  2. Conveyor parts
  3. Pump housings
  4. Valve bodies
  5. Filling machine components
  6. Fermenter parts
  7. Sanitary fittings

Paper and Pulp

  1. Digester components
  2. Pump casings
  3. Valve bodies
  4. Bleaching equipment parts
  5. Agitator components
  6. Scraper blades

Water Treatment

  1. Pump housings
  2. Valve bodies
  3. Filter housings
  4. Impellers
  5. Diffuser plates
  6. Aerator components

Oil and Gas

  1. Wellhead components
  2. Valve bodies and bonnets
  3. Pump casings
  4. Manifold components
  5. Subsea equipment parts
  6. Choke and kill manifolds

Power

  1. Turbine blades
  2. Valve bodies
  3. Pump casings
  4. Nozzles
  5. Heat exchanger parts
  6. Burner components

Automotive

  1. Exhaust system components
  2. Turbocharger housings
  3. EGR valve parts
  4. Brake calipers (high-performance vehicles)
  5. Engine mounts

Aerospace

  1. Turbine blades
  2. Fuel system components
  3. Landing gear parts
  4. Exhaust system components
  5. Structural fittings
  6. Pump casings
  7. Impellers
  8. Crusher parts
  9. Cyclone components
  10. Chute liners
  11. Screen components

Medical and Pharma

  1. Surgical instrument parts
  2. Implant components
  3. Sterilization equipment parts
  4. Valve bodies for medical devices
  5. Pharmaceutical processing equipment components

Methods of Stainless Steel Casting

Our stainless steel sand casting process employs several methods to ensure optimal results:

  1. Green Sand Casting: Utilizes moist sand mixture for mold creation, ideal for high-volume production.
  2. Air Set Sand Casting: Uses chemically bonded sand for improved dimensional accuracy and surface finish.
  3. Shell Molding: Employs resin-coated sand for excellent surface finish and tight tolerances.
  4. Investment Casting: Also known as lost-wax casting, offers superior surface finish and complex geometries.
  5. Centrifugal Casting: Ideal for cylindrical parts, providing dense, high-quality castings.

Grades of Stainless Steel

Below is a table of common stainless steel grades used in sand casting, along with their equivalent designations in different standards:

ASTM Grade UNS EN JIS Description Key Properties Typical Applications
CF8 J92600 1.4308 SCS13A Cast equivalent of 304 Good corrosion resistance, non-magnetic Food processing equipment, chemical containers
CF3 J92500 1.4306 SCS19A Cast equivalent of 304L Improved weldability, low carbon Cryogenic equipment, marine applications
CF8M J92900 1.4408 SCS14A Cast equivalent of 316 Enhanced corrosion resistance, particularly to chlorides Pharmaceutical equipment, coastal structures
CF3M J92800 1.4404 SCS16A Cast equivalent of 316L Superior weldability, very low carbon Chemical processing, pulp and paper industry
CA15 J91150 1.4027 SCS1 12% Cr, Martensitic High strength, moderate corrosion resistance Pump components, valve bodies
CA40 J91153 1.4031 SCS5 13% Cr, Martensitic High hardness, good wear resistance Turbine blades, cutting tools
CD4MCU J93370 1.4517 SCS74A Duplex (Ferrite-Austenite) High strength, excellent corrosion resistance Offshore oil & gas, desalination plants
CB7Cu-1 J92180 1.4542 SUS630 Precipitation Hardening High strength, good corrosion resistance Aerospace components, fasteners
CF20 J92602 1.4312 SCS11 High silicon content Improved acid resistance Chemical processing, sulfuric acid handling
CG8M J93000 1.4448 SCS14B Higher Mo content than CF8M Enhanced pitting resistance Pulp and paper, chemical industry
CN7M N08007 1.45 SCS13B High Ni-Cr-Mo alloy Excellent resistance to reducing acids Sulfuric and phosphoric acid equipment
CK3MCuN J93254 1.4593 Super duplex Very high strength and corrosion resistance Offshore, chemical processing
CF10SMnN J92972 1.4472 High Mn austenitic Good abrasion resistance, non-magnetic Mining equipment, wear parts
HC J92605 1.4837 SCH13 25Cr-20Ni heat resistant High temperature strength and oxidation resistance Furnace parts, heat treatment fixtures
HH J93503 1.4848 SCH22 25Cr-12Ni heat resistant Improved creep resistance at high temperatures Annealing furnace rolls, combustion chambers
HK J94224 1.4861 SCH24 25Cr-20Ni-Si heat resistant Excellent high temperature strength #NAME?

Why Choose Our Stainless Steel Sand Casting?

  • Experience: Over 30 years in the industry
  • Quality: ISO 9001:2015 certified processes
  • Flexibility: Custom solutions for unique requirements
  • Advanced Technology: State-of-the-art simulation and testing facilities
  • Competitive Pricing: Efficient processes translate to cost savings
  • Short Lead Times: Quick turnaround without compromising quality

Contact us today to discuss your stainless steel sand casting needs and discover how we can provide the perfect solution for your project.

Related terms: 

  • Stainless steel investment casting
  • Lost wax casting stainless steel
  • Centrifugal casting stainless steel
  • Die casting stainless steel
  • Precision cast stainless steel
  • Stainless steel foundry
  • Austenitic stainless steel casting
  • Martensitic stainless steel casting
  • Duplex stainless steel casting
  • CF8M casting
  • 316 stainless steel casting
  • Heat resistant stainless steel casting
  • Corrosion resistant cast stainless steel
  • Stainless steel cast components
  • Custom stainless steel castings
  • Green sand casting stainless steel
  • Air set sand casting stainless steel
  • Resin bonded sand casting stainless steel
  • Stainless steel sand mold casting
  • Large stainless steel sand castings
  • Sand cast stainless steel parts
  • Stainless steel sand casting process
  • Sand casting defects in stainless steel
  • Stainless steel sand casting alloys
  • Sand casting vs investment casting stainless steel
  • Stainless steel sand casting suppliers
  • Industrial stainless steel sand castings
  • Stainless steel sand casting design guidelines
  • Sand cast stainless steel valve bodies
  • Stainless steel pump housing sand casting